CS19010 Series Partial Discharge Tester | IEC62368 G.5.4 Compliant High Voltage PD Testing Equipment

What is the CS19010 Partial Discharge Tester? | Comprehensive PD Measurement Tool

The CS19010 Series Partial Discharge Tester is a state-of-the-art high voltage partial discharge tester designed for rigorous testing of insulation integrity in devices such as high voltage isolation ICs (e.g., optocouplers, magnetic couplers, isolation amplifiers, digital communication chips), semiconductor switches (e.g., IGBTs, MOSFETs), and high insulation materials (e.g., isolation substrates, low-capacitance capacitors). This PD testing instrument excels in partial discharge measurement and withstand voltage testing, with a wide voltage range of 0.1kV to 10kV and PD detection from 1pC to 10000pC. As a key tool for IEC62368 G.5.4 compliant safety testing, it ensures your devices meet the highest standards for insulation performance and reliability. Whether in industrial production or research settings, this partial discharge tester delivers precision and flexibility for partial discharge test scenarios.

Key Features and Benefits: High Precision Partial Discharge Measurement for IEC62368 Compliance

• Versatile PD Measurement: Perform partial discharge testing and withstand voltage tests in one device, supporting custom high-voltage waveforms and flexible judgment functions for leak current measurement (0.01uA to 1mA) and PD measurement (1pC to 10000pC). Ideal for IEC62368 G.5.4 partial discharge testing in critical applications.
• Universal Compliance: Adheres to IEC62368 G.5.4 requirements for insulation safety, alongside other standards like GB/T 7354-2018 (IEC60270:2000), IEC60747-5-5, IEC60747-17, IEC60664-1, and IEC60747-15. Perfect for G.5.4 compliant partial discharge safety evaluations in consumer electronics and industrial equipment.
• Robust Design: Features programmable parameters including voltage rise/fall time (0.3s to 999.9s), test duration, and PD detection delay, enhancing accuracy in high voltage partial discharge detection. Designed for environments of 0°C to 40°C, it's a reliable IEC62368 G.5.4 PD test solution.
• Cost-Efficient Solution: With low power consumption (≤500W for hosts) and compact dimensions, it’s optimized for production lines and R&D labs. Supports long-term partial discharge test cycles for insulation degradation studies.

Detailed Technical Specifications | High Voltage Partial Discharge Tester Parameters

Based on reference text, the CS19010 Series includes two host models (CS19010A and CS19011A) with dedicated modules. Each type is described below, ensuring comprehensive coverage for SEO and accuracy.

Partial Discharge Test System Components (H3标题融入关键词)

• CS19010A System: Host (CS19010A), PD Test Module (CS19010B), and PD Calibrator (CS19010C).
• CS19011A System: Host (CS19011A), PD Test Module (CS19011B), and PD Calibrator (CS19011C).
• Both systems support IEC62368 G.5.4 compliant partial discharge measurement, making them essential for G.5.4 PD testing workflows.

Partial Discharge Tester Technical Parameters (Host and Test Modules - CS19010A/CS19010B and CS19011A/CS19011B)

// 通用输出参数 
Output Voltage Range: 0.100kV to 10.00kV 
Accuracy: ±(1% setting value + 5 digits)
Resolution: 1V 
Output Frequency: 50Hz/60Hz ±0.1% (sine wave)
Waveform Distortion: ≤1% (no-load or resistive load)
Timer Range: 0-999.9s (Resolution: 0.1s, Accuracy: ±(1% + 50ms))
PD Detection Delay: 0.0s to 999.9s (0 = off)
Operating Conditions: 0°C to 40°C, 15-95% RH (non-condensing)
// CS19010A/CS19010B Specifics (Ideal for precision partial discharge testing in low range)
Leakage Current Measurement (CS19010B):
  Range: 0.01uA to 300uA 
  Resolution: 10uA range: 0.01uA; 300uA range: 0.1uA 
  Accuracy: ±(2% reading + 0.5uA) for 10uA; ±(1% reading + 2uA) for 300uA (resistance/capacitive loads)
Partial Discharge Measurement (CS19010B):
  Range: 10pC (1.0-10pC, res. 0.1pC), 50pC (2.0-50pC, res. 0.1pC), 200pC (10-200pC, res. 0.1pC)
  Accuracy: ±(1% reading + 0.5pC) for 10pC; ±(1% reading + 1pC) for others 
Power Consumption: Host (CS19010A) ≤500W; Module (CS19010B) ≤50W 
// CS19011A/CS19011B Specifics (Enhanced for high range partial discharge measurement)
Leakage Current Measurement (CS19011B):
  Range: 0.01uA to 1mA 
  Resolution: 10uA range: 0.01uA; 1mA range: 0.1uA 
  Accuracy: ±(2% reading + 0.5uA) for 10uA; ±(1% reading + 5uA) for 1mA (resistance/capacitive loads)
Partial Discharge Measurement (CS19011B):
  Range: 100pC (1pC-100pC, res. 0.1pC), 10000pC (100pC-10000pC, res. 10pC)
  Accuracy: ±(2% reading + 1pC) for 100pC; ±(1% reading + 20pC) for 10000pC 
Power Consumption: Similar to CS19010 models.

Note: PD measurement accuracy is validated against IEC60270:2000 calibrators as a relative error. These high voltage partial discharge testers are optimized for IEC62368 G.5.4 compliant PD testing in semiconductor devices.

Partial Discharge Calibrator Parameters (CS19010C and CS19011C)

// CS19010C Calibrator 
Output Voltage: 0.2V to 20V (negative polarity)
Calibration Capacitance: 5pF 
Range: 1pC to 100pC 
Accuracy: ±(3% + 0.5pC)
Rise Time: <50ns 
Pulse Rate: 1-100 Hz (resolution 1Hz), pulses per cycle: 1-100 
Trigger Mode: Communication trigger 
Power: 3x 3.7V Li-ion batteries 
// CS19011C Calibrator (Extended for high precision PD measurement)
Output Voltage: 0.2V to 100V (negative polarity)
Calibration Capacitance: 5pF, 10pF, 100pF 
Range: 5pF:1-500pC; 10pF:2-1000pC; 100pF:20-10000pC 
Accuracy: 5pF ±(3%+0.5pC); 10pF ±(3%+1pC); 100pF ±(3%+10pC)
Rise Time: <50ns 
Pulse Rate: Similar to CS19010C 
Trigger Mode: Manual or remote communication trigger 
Power: Similar to CS19010C 

Used for calibrating partial discharge testers, these ensure reliable IEC62368 G.5.4 partial discharge test accuracy.

General Specifications for All Models | High Voltage Partial Discharge Test System

• Dimensions and Weight: Host (e.g., CS19010A: 426mm*136.5mm*527mm, 22.5kg); PD Test Module (e.g., CS19010B: 334mm*286mm*296.5mm, 12kg)
• Environmental Range: Specification environment 18-28°C, ≤70% RH; Operating 0-40°C; Storage -10-50°C
• Power Supply: 220Vac, 50/60Hz

Applications: Where to Use Our Partial Discharge Tester for IEC62368 G.5.4 Compliance

• Industrial Production: Routine PD testing or on-site diagnostics for high-voltage components, ensuring compliance with IEC62368 G.5.4 standards for insulation safety in manufacturing lines.
• Research and Development: Study of partial discharge characteristics in high insulation materials or insulation degradation processes, vital for advancing IEC62368 G.5.4 PD testing methodologies in electronics.
• Specific Use Cases: Testing semiconductor switches (e.g., MOSFET partial discharge evaluation), high-voltage capacitors, and digital isolators under G.5.4 partial discharge safety protocols. Supports custom scenarios for partial discharge measurement in isolation components.

Frequently Asked Questions (FAQ) | Partial Discharge Tester Insights for IEC62368 G.5.4

Here are common queries about our partial discharge tester to assist your decision-making. Each answer incorporates SEO-friendly keywords for clarity.

What is partial discharge testing, and why is it important for IEC62368 G.5.4?

Partial discharge (PD) testing measures small electrical discharges in insulation materials that can indicate potential failures. It's crucial for IEC62368 G.5.4 compliance, as this standard mandates strict insulation safety requirements in devices like audio-visual and IT equipment. Our partial discharge tester provides accurate PD measurement to detect early-stage insulation issues, ensuring devices meet G.5.4 PD test thresholds for long-term reliability.

How does the CS19010 Series ensure IEC62368 G.5.4 compliance?

The CS19010 Partial Discharge Tester is calibrated to meet IEC60270:2000 and other standards referenced in IEC62368 G.5.4. It offers precise partial discharge measurement capabilities from 1pC to 10000pC, with programmable parameters like voltage rise time and delay settings that align with G.5.4 requirements for insulation performance testing. This makes it a top choice for IEC62368 G.5.4 compliant PD testing in semiconductor and isolation components.

What is the difference between CS19010A and CS19011A models?

The CS19010A features a leakage current range up to 300uA and PD ranges up to 200pC, ideal for low-current applications in IEC62368 G.5.4 PD testing. The CS19011A extends leakage current to 1mA and PD to 10000pC, better suited for high-power semiconductor devices requiring broader partial discharge test capabilities. Both support G.5.4 partial discharge safety evaluations.

Can this partial discharge tester be used for research on insulation materials?

Yes, the CS19010 Series is designed for research applications, including insulation degradation studies. It provides controllable test cycles and detailed PD measurement outputs from 1pC, enabling precise analysis for materials under high voltage partial discharge conditions. This supports IEC62368 G.5.4 compliant research in academic and industrial R&D settings.

How do I calibrate the partial discharge tester for IEC62368 G.5.4 accuracy?

Use the included PD calibrators (CS19010C or CS19011C) for periodic calibration. They generate standardized pulses (e.g., 1pC to 10000pC) with <50ns rise time, ensuring the tester meets the relative accuracy required by IEC60270:2000 and IEC62368 G.5.4. For optimal performance in G.5.4 partial discharge testing, calibrate annually or as per manufacturer guidelines.

What are the warranty and support options for this partial discharge test equipment?

Standard warranty covers 1 year, with technical support available. Given its use in critical IEC62368 G.5.4 PD testing, we recommend checking local service partners for extended plans. Contact us via 0769-81627526 or visit our site http://www.kingpo.hk/ for assistance with your partial discharge measurement needs.

Why choose this over other partial discharge testers for IEC62368 compliance?

Our partial discharge tester offers superior flexibility in voltage and PD ranges (0.1kV-10kV and 1pC-10000pC), along with direct compliance to multiple standards like IEC62368 G.5.4. Its modular design allows customization for specific partial discharge test scenarios, providing cost savings and enhanced reliability for G.5.4 PD safety testing.

For more information on the CS19010 Series Partial Discharge Tester and its role in IEC62368 G.5.4 compliant testing, contact our team at 0769-81627526 or visit www.kingpo.hk. Invest in precision for your high voltage partial discharge detection needs today!